Terminal Quick-Change Liquid Cooling DC High Power EV Charging CCS2 Connector With EV Cable

Sales Terminal Quick-Change Liquid Cooling DC High Power EV Charging CCS2 Connector With EV Cable

This Gen 2.0 CCS2 Connector with new technology Loaded on CCS2.Therminal Quick-Change Technology and Liquid-Cooling Technology.

  • Quantity of Parts:

    Lightweight and Easy to Handle
  • Quick-change Pins:

    Meet customer usage conditions; Longer plug service life; Eliminate plug replacement costs;
  • IP Level:

    IP67 overally
  • Overheat-induced Burns:

    The introduction of ultrasonic welding can reduce the wire-pin contact area to reduce the contact resistance to prevent pin overheat.
  • Production and processing procedures:

    Controllable Cost
  • Coverage:

    Meeting customers’ different needs for DC charging currents

Product Detail  

Terminal Quick-Change Liquid Cooling DC High Power EV Charging CCS2 Connector With EV Cable

1, Lightweight - cable outer diameter 24-28.5mm (OD), flexibility (coiled into 350mm diameter original, frozen -40°, 4 hours, cable lifting weight 10kg, can be straightened)
2, Normal outer diameter 36mm (OD), we can do 34-35mm, stranded cable
3, Ultrasonic technology welding, reduce contact resistance, cable contact area from 70mm2 to 50mm2   
4, Terminal quick change: you can disassemble a gun head (disassemble half), some can remove more clamps, and remove the tail. Copper Electroplating requirements for silver plating.

(1), material, (bottom nickel plating (1-3U), outer silver plating (10-12U))
(2), core reed material, conductive contact (beryllium copper 17710, contact resistance good fatigue resistance), contact resistance 0.05 milliohms or less; gun head material - black head, traditional nylon plus glass fiber, consider liquid cooling+ air cooling compatibility, ppt material - heat and oil resistant material, CDI, insulation resistance is better. Gun case material - the tradition is to use PC material, we use pure PPT material, good toughness, oil resistance and high and low temperature resistance.Cable material - BASF TPU, tear resistant, low temperature resistant, copper conductor.

liquid cooling ev plug

Features

- Patented cable design, DC+ and DC- become four-wire, making the cable more round, twisting the signal wire continuously, reducing the weight by more than 10%, eliminating the filler, easy for automate production
- Ultrasonic welding on Pins, reducing temperature rise by 5-10K - The style of plug and terminal are redesigned, enabling pin quick-replacement
- Compatible with both air cooling and liquid-cooling systems
Air cooling (current:60A-350A)
Liquid-cooling (current:250A-600A)



Advantages of Liquid Cooling And DC Terminal

1, Liquid cooling technology, can make ccs2 ev plug cooled during DC charging, making charging safer and making the current of DC charging higher. It can reach 250A-600A.

The liquid-cooled cable structure adopts DC cable to be split into 2 strands each using copper clad water structure.
dc ev charger

2, Terminal/Plug quick change style solves the problem that the charging gun of DC charging equipment is not easy to replace. The after-sale guarantee for the use of DC charging equipment has been strengthened, and the service life of DC charging equipment has been extended.

 

Product name CCS2 2.0 Material Subject ;PC
Rated Voltage 1000 V DC Plug:PA66+25%GF
Rated current 80A-500A 250A-600A DC Terminal :Copper alloy plated silver
Working temperaturer -30℃-60℃ Coolant medium Water+Ethylene glycol aqueous solution/simethicone
Insulation resistance >2000WΩ(DC1000V) Coolant capacity =2.5L(5m)
Withstand volatge 4500V Coolant Pressure =3.5-8bar
Fireproofness UL94-V0 Coolant flow 1.5-3L/min
Mechanical life 10000times Power consumption of liquid cooling system <160W
Protection level IP67 Liquid cooling system noise <60dB
Temperature level <50K Heat-exchange capacity 255W@400A
Humidity 5%-95% 374W@400A
Insertion force <140N 530W@400A
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